SMT patch machines are the core equipment of the modern electronic assembly industry. They are widely used for surface mounting of electronic components, making the manufacture of electronic equipment faster and more efficient. High-performance patch machines generally use vision positioning systems. Through the visual recognition system, different components can be visually identified, and tiny sheet components, fine IC components or special shaped components can be mounted at high speed and precision.
In SMT patch production, machine vision technology can be used to accurately position the patch. First, the camera will capture a high-definition image of the patch on the patch board. Then, through the image processing algorithm, the key features of each patch, such as the size and pad position, are identified and extracted. Based on this feature information, the system can quickly and accurately locate the specific coordinate position of each patch on the board. With this positioning data, the patch robot can quickly and accurately place the patch in the correct welding position, greatly improving production efficiency and product quality. The entire process is entirely based on machine vision technology, without manual intervention, reflecting the automation and intelligence level of SMT production.
Inspection items
Disordered gripping and alignment of patch panels
Solutions
Million pixel focusing lens, high resolution CCD camera, AI-INTSOFT positioning, alignment and bonding technology, connected four axis robot.
Inspection configuration
High resolution CCD camera, large field of view, accuracy ±0.03mm, accurate extraction of different product feature information.
High positioning accuracy and fast computing speed, fast and accurate grabbing and precise bonding, visual pass rate of 99.8%. Each device is compatible with a variety of materials and colors, and can be switched automatically, without manual contact throughout the process, to avoid damage and dirt.
