Inspection content and requirements
Inspection workpiece area:
Inspection of samples with an overall height of 2.95*5.92mm
Inspection content:
1: Bottom inspection for cross head and cross recessed blocking
2: Side inspection for total height and thread outer diameter
Note: The image of above inspection items must be clearly visible for inspection
Inspection efficiency: 400-600 pieces per minute (depending on sample feeding speed).
Machine structure
| No. | Name | Model | Quantity | Remark |
| 1 | Visual inspection software | Intsoft customized | 1 set | Data can be upload |
| 2 | Industrial computer | Intsoft customized | 1 set | |
| 3 | Monitor | PHILIPS 19 “LCD monitor | 1 set | |
| 4 | Industrial camera | Barsler industrial camera | 2 sets | |
| 5 | Industrial lens | Intsoft customized | 2 sets | Fix focus telecentric lens |
| 6 | Professional glass disc | 1 sets | ||
| 7 | Solenoid valve | 360° detectable industrial camera | 1 sets | |
| 8 | Reducer | Customized optical adaptive light source | 1 sets | |
| 9 | Vibration mechanism | Professional Optical Glass Carrier | 1 set | |
| 10 | Feeding mechanism | Panasonic | 1 set |
Detection Process
Bottom detection
Original image:
Good product analysis image: OK
Defective product analysis image: NG cause of defect: Blockage
Side detection
Original image
Good product analysis image: OK
Defective product analysis image: NG cause of defect: Bottom uneven
System installation requirements
Equipment placed in the inspection space: In the assembly line side of the installation of Intsoft vision inspection system alone, you need to ensure that there is enough space to install the equipment.
Ambient temperature: 0-50 degrees Celsius;
Air humidity: 90% RH or less;
Electronic interference: Provide a place with less electronic interference for the equipment.
Power supply: AC 220V, 50Hz, power consumption <1KVA
